--- title: "Carton Flow Rack in Newark, NJ | Free Layout" url: https://newarkpalletrack.com/products/carton-flow-rack description: "Carton flow rack and shelving for case picking in Newark. Wheel beds sized to your cartons, restocked from the back aisle. Call (973) 318-1590." lang: en --- Image: Carton Flow Rack system in an industrial warehouse (https://newarkpalletrack.com/__l5e/assets-v1/d58a56ab-8d5e-4cc3-a24f-b0ab24f494dc/carton-flow-hero.jpg) # Carton Flow Rack Systems in Newark, NJ Mixed-case orders leaving a Newark fulfillment warehouse can fall behind when replenishment pallets and hand pickers compete for the same rack face during inbound surges. Carton Flow Rack planning starts with that Newark constraint, not a drawing borrowed from another building. Set carton lanes from actual order lines, keeping the replenishment path separate from the picking route toward the docks. We compare capacity, access, and the way your inventory moves before recommending a configuration. Send your building dimensions and load details for a free warehouse consultation. You receive a layout and itemized pricing before deciding what to order or move. (973) 310-5659 ## Why Newark Warehouses Work With Us Set carton lanes from actual order lines, keeping the replenishment path separate from the picking route toward the docks. Around Port Newark and the Doremus Avenue freight corridor, the practical question is how storage will work alongside receiving, dispatch, and the space reserved for people and production. Newark operations dealing with import distribution need a plan that reflects their actual product mix rather than a generic rack count. We ask about the peak week as well as normal inventory so the drawing does not depend on an unusually quiet day. For carton flow rack, the useful comparison is what changes at the working face: gravity wheel beds feeding cases to a fixed pick face. A building in the Ironbound may have a different column grid, usable height, or loading approach from the next address. Those measurements belong in the scope before materials are priced. Newark Pallet Rack is a division of Warehouse Equipment & Supplies Co.. You have a single contact for layout revisions, the itemized scope, delivery planning, and installation coordination with installation partners. We explain the tradeoffs, identify information still needed, and keep the Newark drawing available for later expansion or replacement components. The aim is a storage plan your team can use, with clear responsibilities rather than assumptions. ## How Carton Flow Rack Works 1 ### Inclined wheel beds A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power. 2 ### Pick from a fixed position The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case. 3 ### Restock from behind Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically. 4 ### One lane per SKU Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts. Image: Carton flow rack with gravity wheel beds and case lanes (https://newarkpalletrack.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://newarkpalletrack.com/assets/carton-flow-rack-DfuFYV4P.jpg) ## Where It Fits Best Case and each picking operations Order fulfillment lines carrying many active SKUs Grocery, beverage, and consumer goods distribution Kitting and light assembly feed lines Bays that need reserve pallets stacked above the pick face ## What We Need to Design It - What are your case dimensions and weights? - How many SKUs need a dedicated pick face? - How many picks per SKU on a busy day? - Is there a separate aisle available for restocking? - Are reserve pallets going above the pick levels? ## What a Project Includes The project starts with the case list: dimensions, weight, whether the carton bottom is stiff or soft, and picks per SKU per day. Those numbers decide wheel bed style, lane width, and how much face each SKU is worth giving up. From there we lay out the bay - how many flow levels, at what incline, and what sits above them. In most designs, the fastest movers get the golden zone at waist height, slower SKUs move to the upper or lower levels, and reserve pallets stack overhead in the same footprint. The quote itemizes frames, beams, wheel bed or track, lane dividers, front stops, and shelf-level accessories, with the layout showing lane assignments by SKU. Installation sets the incline, tests case travel with your actual cartons, and adjusts before the line goes live. The payoff is a pick line where cases present themselves, restocking stays out of the way, and lane widths can be reset whenever SKUs come and go. Set carton lanes from actual order lines, keeping the replenishment path separate from the picking route toward the docks. For the Newark site near Port Newark and the Doremus Avenue freight corridor, we confirm receiving access and where components can be staged before agreeing on delivery windows. The finished drawing identifies the storage zones, access requirements, and capacities for the proposed arrangement. Product-specific components and testing are included in the scope rather than assumed to be interchangeable with ordinary pallet rack. You receive a written quote and a schedule based on the approved scope and confirmed availability, not an unqualified completion promise. 1 Phone consultation 2 CAD layout 3 Itemized quote 4 Delivery & installation ## Recent Installations A sample of racking projects completed across the region. Image: Carton flow rack installation (https://newarkpalletrack.com/assets/project-1-BsAuPmFd.jpg) Image: Drive-in pallet rack installation (https://newarkpalletrack.com/assets/project-2-CCBSY-uf.jpg) Image: Warehouse pallet rack installation (https://newarkpalletrack.com/assets/project-3-DZvmvTe3.jpg) Image: Pallet rack installation (https://newarkpalletrack.com/assets/project-4-wLPu3arK.jpg) Image: Warehouse racking installation (https://newarkpalletrack.com/assets/project-5-CGuqe_nz.jpg) Image: Pallet rack installation (https://newarkpalletrack.com/assets/project-6-BcMUumRn.jpg) Image: Warehouse pallet racking (https://newarkpalletrack.com/assets/project-7-CAkl_a6R.jpg) Image: Pallet rack with wire decking (https://newarkpalletrack.com/assets/project-8-D5RGwLnl.jpg) Image: Cantilever rack installation (https://newarkpalletrack.com/assets/project-9-B16bphjo.jpg) Image: Push back pallet rack installation (https://newarkpalletrack.com/assets/project-10-DqF8uVLi.jpg) View More Projects: https://newarkpalletrack.com/projects ## Get a Carton Flow Rack Quote Send the basics and we will come back with a layout and pricing. Prefer to talk? Call (973) 310-5659. ### What's Included: - Free warehouse consultation - CAD layout drawings - Itemized project quote - Rack type recommendations - Installation timeline ## Carton Flow Rack Questions We Hear Most ### What is carton flow rack actually used for? ### How is it different from static shelving? ### Will soft or lightweight cartons travel through the lanes? ### Can carton flow drop into racking we already own? ### How many lanes should each SKU get? ### Is carton flow worth it over just using pallet flow for cases? ## Carton Flow Rack by Service Area Delivery and installation across Greater Newark and North Jersey. Newark: https://newarkpalletrack.com/service-area/newark/carton-flow-rack Jersey City: https://newarkpalletrack.com/service-area/jersey-city/carton-flow-rack Elizabeth: https://newarkpalletrack.com/service-area/elizabeth/carton-flow-rack Paterson: https://newarkpalletrack.com/service-area/paterson/carton-flow-rack Edison: https://newarkpalletrack.com/service-area/edison/carton-flow-rack Woodbridge: https://newarkpalletrack.com/service-area/woodbridge/carton-flow-rack Linden: https://newarkpalletrack.com/service-area/linden/carton-flow-rack Bayonne: https://newarkpalletrack.com/service-area/bayonne/carton-flow-rack Kearny: https://newarkpalletrack.com/service-area/kearny/carton-flow-rack Secaucus: https://newarkpalletrack.com/service-area/secaucus/carton-flow-rack Cranford: https://newarkpalletrack.com/service-area/cranford/carton-flow-rack New Brunswick: https://newarkpalletrack.com/service-area/new-brunswick/carton-flow-rack Carteret: https://newarkpalletrack.com/service-area/carteret/carton-flow-rack Parsippany: https://newarkpalletrack.com/service-area/parsippany/carton-flow-rack Hackensack: https://newarkpalletrack.com/service-area/hackensack/carton-flow-rack ## Other Rack Systems and Services ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. https://newarkpalletrack.com/products/pallet-rack ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. https://newarkpalletrack.com/products/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. https://newarkpalletrack.com/products/pallet-flow-rack ### Drive-In Rack Deep pallet lanes replace internal aisles for bulk storage of a small number of SKUs. https://newarkpalletrack.com/products/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. https://newarkpalletrack.com/products/cantilever-rack ### Warehouse Relocation Rack teardown, labeling, transport coordination, and reinstallation planned around your move to a new building. https://newarkpalletrack.com/warehouse-relocation ## Where We Work Located in Newark, we serve the entire Greater Newark region with industrial pallet racks and warehouse storage solutions. ### Newark Pallet Rack #### Address 146-B Ferry St. Unit #1214 Newark, NJ 07105 #### Phone (973) 310-5659 #### Business Hours Monday - Friday: 8:00 AM - 6:00 PM Saturday: Closed Sunday: Closed ## Ready to Price Carton Flow Rack? Call (973) 310-5659 or request a quote and we will start a layout. 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Cartons ride gravity wheel beds so the next unit advances to the pick face automatically, cutting walking time and keeping the line organized as SKU counts climb." } }, { "@type": "Question", "name": "How is it different from static shelving?", "acceptedAnswer": { "@type": "Answer", "text": "On static shelving, a picker reaches into the bay and someone has to physically face the product afterward. Carton flow feeds from behind and presents at the front, so rotation is automatic and the pick position never moves." } }, { "@type": "Question", "name": "Will soft or lightweight cartons travel through the lanes?", "acceptedAnswer": { "@type": "Answer", "text": "Full-width wheel beds handle mixed and flimsy cartons far better than spaced roller tracks. If your cases vary in stiffness, that's the specification we'll recommend, and we test travel with your actual cartons at installation." } }, { "@type": "Question", "name": "Can carton flow drop into racking we already own?", "acceptedAnswer": { "@type": "Answer", "text": "Frequently. Wheel beds and track can go into existing bays when frame depth and beam spacing allow it. We verify your current profile first and convert only the bays that fit." } }, { "@type": "Question", "name": "How many lanes should each SKU get?", "acceptedAnswer": { "@type": "Answer", "text": "Fast movers often earn two or more lanes so the face doesn't run dry between replenishments, while slow movers can share a level. We assign lanes from pick data, not by splitting the bay evenly." } }, { "@type": "Question", "name": "Is carton flow worth it over just using pallet flow for cases?", "acceptedAnswer": { "@type": "Answer", "text": "For case picking, yes - pallet flow is built for whole-pallet FIFO, not individual carton presentation. Carton flow gives each SKU its own small, fixed pick window, which is what actually speeds up an order picker's day." } } ] } ] ```